PBA Systems Pte Ltd - The Leader in Linear Motors
The Leader in Linear Motors

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PBA Systems MaxTune Intelligent Servo Drive

MaxTune Intelligent Servo DrivePBA Systems introduces MaxTune, the next-generation high performance servo drive. MaxTune features hardware and software design innovations that deliver superior servo performance, industry-leading power density, and extensive versatility at a competitive price.

Overview

MAXTUNE INTELLIGENT SERVO DRIVE OVERVIEW

DX Linear Motor and MaxTune Servo Drive

  • Supports virtually any motor and feedback type
  • Handles any I/O requirement
  • Feature-rich with product functionality to cover most of an application’s servo control needs
  • Fast modifications to address any requirement

New Current Loop Design

Industry Leading Frequency
Response: up to 3kHz

Advanced Auto-Tune Function

Reducing Position Error and
Settling Time to almost zero

Anti-Vibration Algorithm

Mechanical resonance is eliminated!

 

Note: specifications are subject to change without prior notice

Features

MAXTUNE INTELLIGENT SERVO DRIVE FEATURES

Supports a wide range of applications and requirements

MaxTune supports a wide range of applications, covering a variety of industries. It can be coupled with any servo motor type, including rotary and linear brushless DC motors, as well as DC brush motors. Upcoming connectivity through PROFINET.

High Servo Update Rates

32 kHz in the Current Loop, 8kHz in the Velocity Loop and 4kHz in the Position Loop. This is far higher than most servodrives in the market.

High Performance with your Analog Motion Control Card

The high update rate of 32kHz in the Current Loop as well as the implementation of Field Oriented Control (FOC) with modern hardware enables an industry leading current loop bandwidth of 3kHz. This means that running Maxtune with your Analog Current Motion Control Card (+/- 10V command) will achieve high performance motions. Expect low running positional error and settling times!

High Performance with your Pulse and Direction or Field Bus Motion Control Card

A special Non-linear Control Algorithm coupled with 4kHz position loop update rate gives extremely low settling times when running in Position mode (eg. Pulse and Direction, Up/Down or CANOpen, EtherCAT). Maxtune is able to run in this NLC mode as well as conventional PID.

Easy to Configure

Auto-tuning and Auto-phasing (for commutation) functions enable fast configuration of the servodrive. Get your motor moving in minutes!

Run Without Hall Effect Sensor

Advanced Phase Finding Algorithm enables phase-initialization without Hall Effect Sensors.

High power density in one of the smallest footprints in the market

The automation industry has been accustomed to the inherent tradeoff between power density levels of servo drives and their reliability and performance. MaxTune has brought an end to this equation. Its innovative hardware design and software algorithms offer the highest performance and reliability in one of the industry’s smallest footprint drives.

  • Support virtually any motor and feedback type
  • Handles any I/O requirement
  • Feature-rich with product functionality to cover most of an application's servo control needs
  • Fast modifications to address any requirement
  • New current loop design, industry leading frequency response up to 3kHz
  • Advanced auto-tune function reducing position error and settling time to almost zero
  • Anti-vibration algorithm mechanical resonance is eliminated
 

Note: specifications are subject to change without prior notice

Specifications

MAXTUNE INTELLIGENT SERVO DRIVE SPECIFICATIONS
Ratings Units 2/6 4/12 6/25 8/25 11/39 14/39 16/33 18/39 28/67 33/67
Supply Voltage 120/230 VAC 1 Phase 1 Phase 1 Phase
3 Phase
1 Phase
3 Phase
1 Phase
3 Phase
1 Phase
3 Phase
N/A 3 Phase 3 Phase 3 Phase
Supply Voltage 380/480 VAC N/A 3 Phase N/A 3 Phase N/A N/A 3 Phase N/A N/A 3 Phase
Continuous Current Apk 2.1 4.2 6.3 8.4 11.3 14.1 16.9 18.3 28.2 33.9
Peak Current Apk 6.3 12.7 25.4 25.4 39.5 39.5 33.9 39.5 67.8 67.8
Basic Specifications
Motors DC Brushless, DC Brush Rotary servomotors, Linear servomotors
Current (Torque) Control Performance Update rate 31.25 μs (32 kHz), Output waveform sinusoidal
Step Response
Time Control Loop
Actual current reaches command in two cycles, 62.5 μs (up to 3kHz)
DQ, PI, Feed-forward
Velocity Control Performance Update rate 125 μs (8 kHz)
Selectable Velocity Control Loops PI, PDFF, Standard pole placement, Advance pole placement, Standard pole placement high frequency, Pole placement with active dumping
Filters First order low pass filter, Double first order low pass filter, Notch, High pass filter, Band pass filter, User defined polynomial filter
Position Control Performance
Control Loop
Update rate 250 μs (4 kHz)
PID and feed-forward
HD Control
(Position & Velocity or Velocity)
Performance Update rate 250 μS (4 kHz)
Control Loop Non-linear control algorithm provides very low tracking error, zero or minimum settling time and smooth movement; includes an adaptive feed-forward feature that is applied at end of movement to achieve zero or minimum settling time
Filters One second order low pass, two notch filters, and other filters to handle flexible and resonant systems
Reference Command Current/Velocity Command Analog Voltage ±10 VDC, Serial RS232 or USB*, CANopen®*, EtherCAT®*
Position Command Pulse & Direction with electronic gearing, Serial RS232 or USB*, CANopen®*, EtherCAT®*
Auto Tuning Method Automatic self-configuration optimization of motor phasing, wires, current loop, HD loop, automatic inertia load measurement
Brake Method Control stops: several dynamic brake and active disable options
Display Method 7-segment LED (green), display drive status
GUI User Interface MaxLink Windows-based application, Setting, Drive, Motor, Feedback, I/O motion information selection/configuration, Fault history/display, Setup wizard, Expert view
Protective Functions Partial list, under and over-voltage, over-current, drive and motor over-temperature, motor foldback, drive foldback, feedback lost, not configured
Compliance Standard UL - UL508c (compliance testing in progress by TUV), STO - Safe Torque Off (compliance testing in progress), RoHS
CE - EMC Directive 2004/108/EC, standard IEC61800-3, CE Low Voltage Directive 73/23/EEC IEC61800-5-1
Environment Ambient temperature: Operation 0-45°C, Storage 0-70°C, Humidity: 10-90% Altitude: < 1000m. If >1000m, derate 5% per 330m, Vibration: 0.5g
Protection / Pollution Protection class: IP20, pollution degree: 2 as per IEC 60664-1
Communications
CAN* CANopen® – CiA 301 application layer and the CiA 402 device profile for drives and motion control, Baud rate 0.5M 1M bit/s
EtherCAT® * CiA 301 application layer and the CiA 402 device profile for drives and motion control
RS232 ASCII-based, MaxLink, HyperTerminal, Baud rate 115200 bit/s
USB* ASCII-based, MaxLink, HyperTerminal, Baud rate 115200 bit/s
Daisy Chain Up to 8 axes, Axis address setting from 0-99 using two Rotary switches
I/Os
First Analog Input Voltage Range Analog ±10 VDC differential, Resolution 16 bit
Second Analog Input* Voltage Range Analog ±10 VDC differential, Resolution 14 bit (each first and second)
Pulse & Direction Signal RS 422, Max Input Frequency 4 MHz
Equivalent Encoder Output Signal A-quad-B and index differential, RS 422, Max Output Frequency 4 MHz
11x Digital Inputs Signal 24 V, Configurable opto-isolated
6x Digital Output Signal 24 V, Configurable open collector, opto-isolated
Analog Output Signal 0-10 V Resolution 8 bit, Configurable
Secondary Feedback Signal A-quad-B and index differential, RS 422, Max. Input frequency 4 MHz
Fault Output Relay Signal 24 V, 1 A, Configurable dry contacts
Motor Feedback
From Drive Supply Voltage 5 VDC (7 VDC*)
Incremental Encoder Signal A-quad-B with or without index/Halls, Tamagawa, RS 422/485, Max Input Frequency 4 MHz
Hall Sensor Signal Open collector single-ended (optional differential-ended)
Resolver Signal Sine/Cosine differential, Transformation Ratio 0.45-1.6
Sine Encoder Signal Sine/Cosine differential, with or without Halls, 1 Vpp @ 2.5 V, EnDat® 2.1, Hiperface®
Absolute Encoder Signal Data and clock, can be supported upon request EnDat 2.2, BiSS-C, other SSI
Motor Temperature Signal Thermal resistor PTC or NTC, User-defined fault threshold

Notes:
1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.
2. * Some features are not available on all models. Check the ordering information, or contact your distributor.

 

 

Note: specifications are subject to change without prior notice

Part Numbering System

MAXTUNE INTELLIGENT SERVO DRIVE PART NUMBERING SYSTEM

Motor & Drive Configuration

MAXTUNE INTELLIGENT SERVO DRIVE MOTOR AND DRIVE CONFIGURATION
Maxtune Model Unit 2/6 4/12 6/25 8/25 11/39 14/39 18/39 28/67 33/67 4/12 8/25 16/33 33/67
Supply Voltage VAC 230 Model 400 Model
Continuous Current A 2 4 6 8 11 14 18 28 33 4 8 16 33
Peak Current A 6 12 25 25 39 39 39 67 67 12 25 33 67
Linear Motor DX Model
DX10B                          
DX20B                          
DX30B                          
DX30BT                          
DX50B                          
DX50BT                          
DX65B                          
DX65BT                          
DX90B                          
DX90BT                          
Linear Motor PIX Model
PIX200-027-030 S                          
P                          
PIX200-027-050 S                          
P                          
PIX200-027-080 S                          
P                          
PIX200-040-030 S                          
P                          
PIX200-040-050 S                          
P                          
PIX200-040-080 S                          
P                          
Linear Motor PIXA Model
PIXA110-023-030                          
PIXA190-023-030                          
PIXA110-023-050                          
PIXA190-023-050                          
PIXA190-047-065                          
PIXA360-047-065                          
PIXA360-047-085                          
PIXA530-047-085                          
PIXA530-047-110                          
PIXA690-047-110                          
PIXA690-047-135                          
PIXA690-047-160                          
Direct Drive Rotary Model
PDDR 110/PDR 150-T-I                          
PDDR 150 15-O                          
30-O/50-O/80-O                          
PDDR 160 40-I                          
80-I                          
PDDR 240 30-I                          
80-I                          
132-I                          
PDDR 300 150-I                          
300-I/450-I                          
Linear Shaft Motor PSM Model
PSM12                          
PSM25                          
Voice Coil Motor Model
CVC                          
CVCA                          
RVCA                          

*Maxtune drive is able to configure as DC drive for linear shaft motor & voice coil motor up to 100 Vdc bus voltage

 

MaxLink Software

MAXLINK SOFTWARE

MaxLink - Seamless Commissioning

The MaxLink software is available for free at the DOWNLOADS section of this site.

  • User-friendly and intuitive GUI software
  • Auto-tuning
  • Graphically represented control loops, motion, I/Os, Status, Faults etc.
  • Can run script from the PC to move motor

 

Downloads

MAXTUNE INTELLIGENT SERVO DRIVE DOWNLOADS

The MaxTune catalog is available for free at the DOWNLOADS section of this site.

The MaxLink software is available for free at the DOWNLOADS section of this site.

 

COMPANY

SERVICES

CONTACT

505 Yishun Industrial Park A
PBA Building
Singapore 768733

Tel +(65) 6576 6767
Fax +(65) 6576 6768

Sales / General Enquiries
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Terms of Sale and Delivery

PRODUCTS

IRONLESS LINEAR MOTORS

IRON CORE LINEAR MOTORS

SHAFT LINEAR MOTORS

DIRECT DRIVE ROTARY MOTORS

VOICE COILS

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